Project #201 | Master Series | Lumber & Boards
| Qty | Part | Dimensions | Detail |
|---|---|---|---|
| 2 | Front/Back | 34-1/2" x 18" | Solid Glue-up |
| 2 | Side Panels | 16-1/2" x 18" | Solid Glue-up |
| 4 | Corner Trim/Legs | 3" x 19" | Vertical Trim |
| 1 | Top (Lid) | 37" x 19" | 1/2" overhang sides/front |
| 1 | Bottom Panel | 33" x 15" | 1/4" Plywood or Cedar |
Mill your cedar to a consistent 3/4" thickness. Glue up the front, back, and side panels. Sand the interior faces to 220 grit before assembly, as it is much harder to sand corners once the box is built.
On the inside of all four wall panels, route a 1/4" groove, 3/8" deep, exactly 1" up from the bottom edge. Cut your bottom panel to fit. Do not glue this panel; letting it "float" prevents the chest from cracking during seasonal humidity changes.
Assemble the four walls using a simple butt-joint with glue and finish nails. Once dry, glue and screw your 3" Corner Trim pieces over each corner. This adds massive structural integrity and hides the raw end-grain of the panels.
Attach the lid using high-quality torsion hinges. These are essential for safety, as they prevent the heavy cedar lid from slamming shut on small hands.
We recommend Lid Support Torsion Hinges (60 inch-pound rating) for this specific build size.
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